Log in

Electrochemical-leaching route for the size-controllable synthesis of copper-based oxygen reduction reaction catalysts: From nanoparticles to atomic clusters and single atoms

电化学溶出法尺寸可控合成铜基氧还原反应催化剂: 从纳米粒子到原子团簇和单原子

  • Articles
  • Published:
Science China Materials Aims and scope Submit manuscript

Abstract

Size-controllable synthesis of non-noble metal particles ranging from nanometer to subnanometer and atomic level is of great significance for demonstrating the size effects of metallic catalysts towards oxygen reduction reaction (ORR) catalysis. Herein, we propose an electrochemical leaching strategy for the top-down synthesis of Cu nanoparticles (NPs), atomic clusters (ACs) and single atoms (SAs) on sulfur-doped reduced graphene oxide (SrGO). Within this strategy, Cu NPs (about 8 nm) were electrodeposited and subsequently controllably downsized to ACs (about 2 nm) and SAs (<1 nm) via a strip** voltammetry method by adjusting the termination potential. The effective control in the size of active Cu species allowed us to conveniently investigate the size effect of Cu on ORR in multiscale. Single-atom Cu exhibited good ORR performance with a half-wave potential of 0.86 V and an electron transfer number of 3.98, as well as a long-term stability, much superior to other larger Cu particles. Our findings open a new avenue for top-down synthesis of metal particles with desirable sizes, which will effectively benefit the future design of size-controlled ORR electrocatalysts.

摘要

从纳米尺度到亚纳米尺度甚至到原子尺度的非贵金属粒子的尺 寸可控合成对阐明金属催化剂对氧还原反应催化的尺寸效应有重要意 义. 本文中, 我们提出了一种电化学溶出策略, 用于在硫掺杂的还原氧 化石墨烯上自上而下制备铜纳米粒子、原子簇及单原子. 在该方法中, 首先电沉积获得铜纳米粒子(约8 nm), 而后使用溶出伏安法, 通过调控 终止电位可控地将铜纳米粒子尺寸降低至原子簇尺度(约2 nm)和单原 子尺度(<1 nm). 对活性铜物种尺寸的有效调控使我们可以方便地从多 尺度研究铜催化氧还原反应中的尺寸效应. 结果表明, 单原子铜表现出 良好的氧还原反应催化性能, 其半波电位为0.86 V, 电子转移数为3.98, 并具有长期稳定性, 远优于其他大尺寸铜颗粒. 这些研究结果为自上而 下制备特定尺寸金属离子提供了新途径, 将有利于尺寸可控氧还原电 催化剂的未来设计.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. **ao F, Wang YC, Wu ZP, et al. Recent advances in electrocatalysts for proton exchange membrane fuel cells and alkaline membrane fuel cells. Adv Mater, 2021, 33: 2006292

    Article  CAS  Google Scholar 

  2. Zaman S, Huang L, Douka AI, et al. Oxygen reduction electrocatalysts toward practical fuel cells: Progress and perspectives. Angew Chem Int Ed, 2021, 60: 17832–17852

    Article  CAS  Google Scholar 

  3. Huang L, Zaman S, Tian X, et al. Advanced platinum-based oxygen reduction electrocatalysts for fuel cells. Acc Chem Res, 2021, 54: 311–322

    Article  CAS  Google Scholar 

  4. Zhang J, Yuan Y, Gao L, et al. Stabilizing Pt-based electrocatalysts for oxygen reduction reaction: Fundamental understanding and design strategies. Adv Mater, 2021, 33: 2006494

    Article  CAS  Google Scholar 

  5. Kodama K, Nagai T, Kuwaki A, et al. Challenges in applying highly active Pt-based nanostructured catalysts for oxygen reduction reactions to fuel cell vehicles. Nat Nanotechnol, 2021, 16: 140–147

    Article  CAS  Google Scholar 

  6. Du L, **ng L, Zhang G, et al. Metal-organic framework derived carbon materials for electrocatalytic oxygen reactions: Recent progress and future perspectives. Carbon, 2020, 156: 77–92

    Article  CAS  Google Scholar 

  7. Huang X, Shen T, Zhang T, et al. Efficient oxygen reduction catalysts of porous carbon nanostructures decorated with transition metal species. Adv Energy Mater, 2020, 10: 1900375

    Article  CAS  Google Scholar 

  8. Zeng K, Zheng X, Li C, et al. Recent advances in non-noble bifunctional oxygen electrocatalysts toward large-scale production. Adv Funct Mater, 2020, 30: 2000503

    Article  CAS  Google Scholar 

  9. Ham K, Chung S, Lee J. Narrow size distribution of Pt nanoparticles covered by an S-doped carbon layer for an improved oxygen reduction reaction in fuel cells. J Power Sources, 2020, 450: 227650

    Article  CAS  Google Scholar 

  10. Inaba M, Zana A, Quinson J, et al. The oxygen reduction reaction on Pt: Why particle size and interparticle distance matter. ACS Catal, 2021, 11: 7144–7153

    Article  CAS  Google Scholar 

  11. Yao Z, Yuan Y, Cheng T, et al. Anomalous size effect of Pt ultrathin nanowires on oxygen reduction reaction. Nano Lett, 2021, 21: 9354–9360

    Article  CAS  Google Scholar 

  12. Zhang Q, Guan J. Single-atom catalysts for electrocatalytic applications. Adv Funct Mater, 2020, 30: 2000768

    Article  CAS  Google Scholar 

  13. Lou Y, Xu J, Zhang Y, et al. Metal-support interaction for heterogeneous catalysis: From nanoparticles to single atoms. Mater Today Nano, 2020, 12: 100093

    Article  Google Scholar 

  14. Liu L, Corma A. Metal catalysts for heterogeneous catalysis: From single atoms to nanoclusters and nanoparticles. Chem Rev, 2018, 118: 4981–5079

    Article  CAS  Google Scholar 

  15. Li J, Li Y, Zhang T. Recent progresses in the research of single-atom catalysts. Sci China Mater, 2020, 63: 889–891

    Article  Google Scholar 

  16. Li L, Hasan IM, Qiao J, et al. Copper as a single metal atom based photo-, electro- and photoelectrochemical catalyst decorated on carbon nitride surface for efficient CO2 reduction: A review. Nano Res Energy, 2022, 1: e9120015

    Google Scholar 

  17. Liu S, ** M, Sun J, et al. Coordination environment engineering to boost electrocatalytic CO2 reduction performance by introducing boron into single-Fe-atomic catalyst. Chem Eng J, 2022, 437: 135294

    Article  CAS  Google Scholar 

  18. Yang X, Zeng Y, Alnoush W, et al. Tuning two-electron oxygen-reduction pathways for H2O2 electrosynthesis via engineering atomically dispersed single metal site catalysts. Adv Mater, 2022, 34: 2107954

    Article  CAS  Google Scholar 

  19. Luo E, Chu Y, Liu J, et al. Pyrolyzed M-Nx catalysts for oxygen reduction reaction: Progress and prospects. Energy Environ Sci, 2021, 14: 2158–2185

    Article  CAS  Google Scholar 

  20. He Q, Meng Y, Zhang H, et al. Amino-metalloporphyrin polymers derived Fe single atom catalysts for highly efficient oxygen reduction reaction. Sci China Chem, 2020, 63: 810–817

    Article  CAS  Google Scholar 

  21. Ren S, Yu Q, Yu X, et al. Graphene-supported metal single-atom catalysts: A concise review. Sci China Mater, 2020, 63: 903–920

    Article  CAS  Google Scholar 

  22. Wang Y, Wang L, Fu H. Research progress of Fe-N-C catalysts for the electrocatalytic oxygen reduction reaction. Sci China Mater, 2022, 65: 1701–1722

    Article  CAS  Google Scholar 

  23. Song X, Li N, Zhang H, et al. Promotion of hydrogen peroxide production on graphene-supported atomically dispersed platinum: Effects of size on oxygen reduction reaction pathway. J Power Sources, 2019, 435: 226771

    Article  CAS  Google Scholar 

  24. Li Y, Zhu X, Li L, et al. Study on the structure-activity relationship between single-atom, cluster and nanoparticle catalysts in a hierarchical structure for the oxygen reduction reaction. Small, 2022, 18: 2105487

    Article  CAS  Google Scholar 

  25. Xu X, **a Z, Zhang X, et al. Size-dependence of the electrochemical performance of Fe-N-C catalysts for the oxygen reduction reaction and cathodes of direct methanol fuel cells. Nanoscale, 2020, 12: 3418–3423

    Article  CAS  Google Scholar 

  26. Kou Z, Zang W, Ma Y, et al. Cage-confinement pyrolysis route to size-controlled molybdenum-based oxygen electrode catalysts: From isolated atoms to clusters and nanoparticles. Nano Energy, 2020, 67: 104288

    Article  CAS  Google Scholar 

  27. Sun M, Chen C, Wu M, et al. Rational design of Fe-N-C electrocatalysts for oxygen reduction reaction: From nanoparticles to single atoms. Nano Res, 2022, 15: 1753–1778

    Article  CAS  Google Scholar 

  28. Rong H, Ji S, Zhang J, et al. Synthetic strategies of supported atomic clusters for heterogeneous catalysis. Nat Commun, 2020, 11: 5884

    Article  CAS  Google Scholar 

  29. Ji S, Chen Y, Wang X, et al. Chemical synthesis of single atomic site catalysts. Chem Rev, 2020, 120: 11900–11955

    Article  CAS  Google Scholar 

  30. Shi Y, Lee C, Tan X, et al. Atomic-level metal electrodeposition: Synthetic strategies, applications, and catalytic mechanism in electrochemical energy conversion. Small Struct, 2022, 3: 2100185

    Article  CAS  Google Scholar 

  31. Zhang W, Wang H, Jiang J, et al. Size dependence of Pt catalysts for propane dehydrogenation: From atomically dispersed to nanoparticles. ACS Catal, 2020, 10: 12932–12942

    Article  CAS  Google Scholar 

  32. Shi Y, Huang WM, Li J, et al. Site-specific electrodeposition enables self-terminating growth of atomically dispersed metal catalysts. Nat Commun, 2020, 11: 4558

    Article  CAS  Google Scholar 

  33. Yang M, Liu S, Sun J, et al. Highly dispersed Bi clusters for efficient rechargeable Zn-CO2 batteries. Appl Catal B-Environ, 2022, 307: 121145

    Article  CAS  Google Scholar 

  34. Zhao D, Zhuang Z, Cao X, et al. Atomic site electrocatalysts for water splitting, oxygen reduction and selective oxidation. Chem Soc Rev, 2020, 49: 2215–2264

    Article  CAS  Google Scholar 

  35. Li R, Xu J, Zhao Q, et al. Cathodic corrosion as a facile and universal method for the preparation of supported metal single atoms. Nano Res, 2022, 15: 1838–1844

    Article  CAS  Google Scholar 

  36. Yang J, Qiu Z, Zhao C, et al. In situ thermal atomization to convert supported nickel nanoparticles into surface-bound nickel single-atom catalysts. Angew Chem Int Ed, 2018, 57: 14095–14100

    Article  CAS  Google Scholar 

  37. Gao Y, Yang C, Zhou M, et al. Transition metal and metal-Nx codoped MOF-derived Fenton-like catalysts: A comparative study on single atoms and nanoparticles. Small, 2020, 16: 2005060

    Article  CAS  Google Scholar 

  38. Han X, Ling X, Wang Y, et al. Generation of nanoparticle, atomic-cluster, and single-atom cobalt catalysts from zeolitic imidazole frameworks by spatial isolation and their use in zinc-air batteries. Angew Chem Int Ed, 2019, 58: 5359–5364

    Article  CAS  Google Scholar 

  39. Chen J, Li Y, Huang L, et al. High-yield preparation of graphene oxide from small graphite flakes via an improved Hummers method with a simple purification process. Carbon, 2015, 81: 826–834

    Article  CAS  Google Scholar 

  40. Yin YC, Shi Y, Sun YB, et al. Selective electrochemical generation of hydrogen peroxide from oxygen reduction on atomically dispersed platinum. ACS Appl Energy Mater, 2021, 4: 10843–10848

    Article  CAS  Google Scholar 

  41. Herrero E, Buller LJ, Abruña HD. Underpotential deposition at single crystal surfaces of Au, Pt, Ag and other materials. Chem Rev, 2001, 101: 1897–1930

    Article  CAS  Google Scholar 

  42. Xu J, Li R, Xu CQ, et al. Underpotential-deposition synthesis and inline electrochemical analysis of single-atom copper electrocatalysts. Appl Catal B-Environ, 2021, 289: 120028

    Article  CAS  Google Scholar 

  43. Liu JC, **ao H, Li J. Constructing high-loading single-atom/cluster catalysts via an electrochemical potential window strategy. J Am Chem Soc, 2020, 142: 3375–3383

    Article  CAS  Google Scholar 

  44. Yu X, Zhang M, Chen J, et al. Nitrogen and sulfur codoped graphite foam as a self-supported metal-free electrocatalytic electrode for water oxidation. Adv Energy Mater, 2016, 6: 1501492

    Article  Google Scholar 

  45. Xu J, Li R, Qian X, et al. Nanoarray-structured nitrogen-doped graphite foil as the support of NiFe layered double hydroxides for enhancing oxygen evolution reaction. J Power Sources, 2020, 469: 228419

    Article  CAS  Google Scholar 

  46. Ferrari AC, Meyer JC, Scardaci V, et al. Raman spectrum of graphene and graphene layers. Phys Rev Lett, 2006, 97: 187401

    Article  CAS  Google Scholar 

  47. Li R, Xu J, Zeng R, et al. Halides-assisted electrochemical synthesis of Cu/Cu2O/CuO core-shell electrocatalyst for oxygen evolution reaction. J Power Sources, 2020, 457: 228058

    Article  CAS  Google Scholar 

  48. Xu J, Li R, Zeng R, et al. Underpotential deposition of copper clusters on sulfur and nitrogen Co-doped graphite foam for the oxygen reduction reaction. ChemElectroChem, 2019, 6: 5682–5687

    Article  CAS  Google Scholar 

  49. Han G, Zheng Y, Zhang X, et al. High loading single-atom Cu dispersed on graphene for efficient oxygen reduction reaction. Nano Energy, 2019, 66: 104088

    Article  CAS  Google Scholar 

  50. Ma S, Han Z, Leng K, et al. Ionic exchange of metal-organic frameworks for constructing unsaturated copper single-atom catalysts for boosting oxygen reduction reaction. Small, 2020, 16: 2001384

    Article  CAS  Google Scholar 

  51. Wang D, Ao C, Liu X, et al. Coordination-engineered Cu-Nx single-site catalyst for enhancing oxygen reduction reaction. ACS Appl Energy Mater, 2019, 2: 6497–6504

    Article  CAS  Google Scholar 

  52. Wang T, Yang R, Shi N, et al. Cu,N-codoped carbon nanodisks with biomimic stomata-like interconnected hierarchical porous topology as efficient electrocatalyst for oxygen reduction reaction. Small, 2019, 15: 1902410

    Article  CAS  Google Scholar 

  53. Zong L, Fan K, Wu W, et al. Anchoring single copper atoms to microporous carbon spheres as high-performance electrocatalyst for oxygen reduction reaction. Adv Funct Mater, 2021, 31: 2104864

    Article  CAS  Google Scholar 

  54. Li F, Han GF, Noh HJ, et al. Boosting oxygen reduction catalysis with abundant copper single atom active sites. Energy Environ Sci, 2018, 11: 2263–2269

    Article  CAS  Google Scholar 

  55. Qu Y, Li Z, Chen W, et al. Direct transformation of bulk copper into copper single sites via emitting and trap** of atoms. Nat Catal, 2018, 1: 781–786

    Article  CAS  Google Scholar 

  56. Cui L, Cui L, Li Z, et al. A copper single-atom catalyst towards efficient and durable oxygen reduction for fuel cells. J Mater Chem A, 2019, 7: 16690–16695

    Article  CAS  Google Scholar 

  57. Li W, Min C, Tan F, et al. Bottom-up construction of active sites in a Cu-N4-C catalyst for highly efficient oxygen reduction reaction. ACS Nano, 2019, 13: 3177–3187

    Article  CAS  Google Scholar 

  58. Liu W, Feng J, Wei T, et al. Active-site and interface engineering of cathode materials for aqueous Zn-gas batteries. Nano Res, 2022, doi: https://doi.org/10.1007/s12274-022-4929-7

  59. Qi D, Lv F, Wei T, et al. High-efficiency electrocatalytic NO reduction to NH3 by nanoporous VN. Nano Res Energy, 2022, 1: e9120022

    Article  Google Scholar 

  60. Gao S, Wei T, Sun J, et al. Atomically dispersed metal-based catalysts for Zn-CO2 batteries. Small Struct, 2022, 3: 2200086

    Article  CAS  Google Scholar 

Download references

Acknowledgements

This work was supported by the National Magnetic Confinement Fusion Energy R&D Program (2022YFE03170004), the National Natural Science Foundation of China (22109146), and the Foundation from Institute of Materials, China Academy of Engineering Physics (TP03201703, TP03201802, JBNY0602, and CX2019018).

Author information

Authors and Affiliations

Authors

Contributions

Li R engineered the samples, performed the experiments and wrote the paper with the support of Xu J; Xu J designed the experiments and revised the paper; Zhao Q, Yan X, Ba J, Song Y, and Zeng R performed the characterizations of samples. All authors contributed to the general discussion.

Corresponding author

Correspondence to **gsong Xu  (徐劲松).

Additional information

Rui Li received her PhD degree from the Graduate School of China Academy of Engineering Physics in 2021. Since then she has been working at the Institute of Materials of China Academy of Engineering Physics. Her research interests focus on the design and controllable preparation of atomic catalysts for electrocatalysis.

**gsong Xu obtained his PhD degree from the Graduate School of China Academy of Engineering Physics in 2021. Currently, he works at the Institute of Materials of China Academy of Engineering Physics. His research interest mainly focuses on the design and preparation of nanocatalysts and single-atom catalysts for electrocatalysis.

Conflict of interest

The authors declare that they have no conflict of interest.

Supplementary information

Supporting data are available in the online version of the paper.

Supporting Information

40843_2022_2302_MOESM1_ESM.pdf

Electrochemical-leaching route for the size-controllable synthesis of copper-based oxygen reduction reaction catalysts: From nanoparticles to atomic clusters and single atoms

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Li, R., Xu, J., Zhao, Q. et al. Electrochemical-leaching route for the size-controllable synthesis of copper-based oxygen reduction reaction catalysts: From nanoparticles to atomic clusters and single atoms. Sci. China Mater. 66, 1427–1434 (2023). https://doi.org/10.1007/s40843-022-2302-0

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s40843-022-2302-0

Keywords

Navigation